Products

Hot Stamping Foil Roll Cutting Machine

Hot Stamping Foil Roll Cutting Machine

A hot stamping foil roll cutting machine is a specialized piece of equipment used in the graphic arts and packaging industries to cut and apply metallic foils or holographic films to various substrates. The machine uses heat and pressure to transfer decorative designs, lettering, or logos onto materials like paper, cardstock, plastics, textiles, and leather.Hot stamping foil roll cutting machines are widely used for adding a luxurious look to products such as invitations, business cards, book covers, gift wraps, and labels. The process not only imparts a high-quality finish but also provides security features through the use of unique holographic patterns or customized designs.

Features

Company Profile

 

 

We are the only and best Chinese manufacturer who is devoted to producing slitter rewinder for hot stamping foils and cold foils. Our foil slitter rewinder has been exported to world top hot stamping foil manufacturers and converters, as like from: Germany, UK, Italy, France, Spain, Portugal, Holland, Switzerland, Poland, Russia, Israel, Iran, UAE, USA, Canada, Brazil, Argentina, Chile, Mexico, Colombia, Thailand, India, Indonesia, Algeria etc. Based on our plenty production experiences and feedback from customers' machine operators, our hot stamping foil slitter rewinders are optimized to cut perfect foil rolls.

 

Company advantages

One-Stop Service

We promise to provide you with the fastest reply, the best price, the best quality, and the most complete after-sales service.

Customer Service

We earn your respect by delivering on time and on budget. We built our reputation on exceptional customer service. Discover the difference it makes.

Expertise And Experience

Our team of experts have years of experience in delivering high quality services to our clients. We hire only the best professionals who have a proven track record of delivering exceptional results.

 

Quality Assurance

We have a rigorous quality assurance process in place to ensure that all our services meet the highest standards of quality. Our team of quality analysts checks each project thoroughly before it is delivered to the client.

 

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Foil Cutter

Foil cutter from Hansoar is always robust and attractive. LC800 and LC1300 foil cutters are specially designed to meet the needs of professional printing companies and foil converters. With big diameter sharp circular knife, strong grip mechanism, the cut foil rolls are good shape.

Hot Stamping Foil Roll Cutting Machine

Hot Stamping Foil Roll Cutting Machine

Manual 1 Inch hot stamping foil roll cutting machines are usually small. However, their help is very big. It would be very convenient to cut needed rolls if there is no suitable ones on hand. We now have two models available, LC800 and LC1300, they are all equipped with circular knife and its protector.

Hot Foil Cutting Machine

Hot Stamping Foil Roll Cutting Machine

Hansoar LC1300 manual Hot Stamping Foil Roll Cutting Machine is a new generation model. It is very robust construction, equipped with special material circular knife. It cuts perfect rolls, the rolls' edge is clean, no burn, no threads. Product Parameters Model: LC1300 Foil Roll Diameter: Max.

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Automatic Hot Stamping Foil Cutter

LC1300 automatic hot stamping foil cutter is specially designed to cut spooled 1" core foil rolls.It's driven by servo system, can cut various widths foil rolls automatically per the HMI settings. Comparing to manual foil roll cutter, our this automatic hot stamping foil cutter saves tremendous labor time and trouble during the roll cutting process.

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Automatic Hot Stamping Foil Roll Cutter

LC1300A is an automatic hot stamping foil roll cutter. It is controlled by PLC and servo motor system. After loading the wound foil roll and set cutting data, the circular knife will move automatically to right positions one by one to cut. This machine is ideal model to work with our professional 1 inch hot/cold foil rewinding machines.

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Automatic Hot Foil Cutter

Introduction LC1300 automatic hot foil cutter is another masterpiece from Hansoar Machinery. Controlled by full servo system, PLC + HMI working, the machine is very fast and precise responding. It can cuts different widths hot stamping foil rolls automatically by simple settings, which saves

Hot Stamping Foil Cutting Machine

Hot Stamping Foil Cutting Machine

Hot stamping foil cutting machine from Hansoar is specially designed for both performance and easy operation. Foil roll can be easily loaded on the shaft and fixed by mechanism grip. Cut rolls are perfect edge by big diameter circular knife. With motor guard and knife guard, you don't have to be worried about its safety working as well.

Foil Roll Cutter Machine

Foil Roll Cutter Machine

Foil roll cutter machine is a necessity for foil stamping and embossing shops. Hansoar foil cutters enable you to cut the foil rolls on demand for your jobs. The features of our foil roll cutter include that the foil roll is gripped internally preventing damage to the foil, the shaft is covered with soft nylon sleeve to avoid potential damage to the circular knife. The foil cutter motor is single phase, it is ready for cutting once turn on the power.

1 Inch Hot Foil Roll Cutter

1 Inch Hot Foil Roll Cutter

LC800 is a manual 1 inch hot foil roll cutter. It can handle 800mm width foil rolls with maximum outside diameter 120mm. The foil roll is slipped over a steel shaft with soft nylon sleeves, and locked by the mechanism grip inside the paper core. A large circular knife is easy to adjust on the rail to cut any width foil rolls needed.

 

What is Hot Stamping Foil Roll Cutting Machine

 

 

A hot stamping foil roll cutting machine is a specialized piece of equipment used in the graphic arts and packaging industries to cut and apply metallic foils or holographic films to various substrates. The machine uses heat and pressure to transfer decorative designs, lettering, or logos onto materials like paper, cardstock, plastics, textiles, and leather.Hot stamping foil roll cutting machines are widely used for adding a luxurious look to products such as invitations, business cards, book covers, gift wraps, and labels. The process not only imparts a high-quality finish but also provides security features through the use of unique holographic patterns or customized designs.

 

Benefits of Hot Stamping Foil Roll Cutting Machine
 

Efficient production of hot stamping foil rolling and cutting machine

The hot stamping foil rolling and cutting machine can quickly and accurately cut and rewind a large number of rolls, improving production efficiency and reducing labor costs.

Precise cutting with hot stamping foil rolling and cutting machine

The hot stamping foil rolling and cutting machine adopts advanced cutting technology and control system, which can accurately control parameters such as the width, thickness and length of the roll to ensure cutting accuracy and reduce the scrap rate.

Hot stamping foil rolling and cutting machine is highly automated

The hot stamping foil rolling and cutting machine has functions such as automatic feeding, automatic cutting, and automatic rewinding, and can realize fully automated production, reducing the difficulty of personnel operation and safety risks.

Multifunctional application of hot stamping foil rolling and cutting machine

The hot stamping foil rolling and cutting machine has a variety of cutting methods and can be suitable for processing different types of roll materials, such as paper, tape, aluminum foil, plastic film, etc.

 

Application of Hot Stamping Foil Roll Cutting Machine

 

 

The hot stamping foil slitter rewinder is a post-press cutting equipment specifically developed for slitting and rewinding hot stamping paper to meet the development needs of electrochemical aluminum hot stamping technology. During the electrolytic aluminium hot stamping process, materials such as gold foil, silver foil, electrolytic aluminum foil, holographic hot stamping foil and composite foil are transferred to the surface of substrate materials according to the template pattern under a certain pressure and temperature conditions. This process presents special visual effects in terms of glossiness, three-dimensional sense, metallic sense, and broadly used in high-end packaging product including trademarks, anti-counterfeiting marks, cigarette cases, etc. As the automation level of stamping machines become higher and higher, intelligent electrochemical aluminum stamping foil slitting rewinding machines will gradually replace traditional manual cutting machines.

 

Types of Hot Stamping Foil Roll Cutting Machine
 

Manual hot stamping slitting and rewinding machine

The manual hot foil stamping slitter rewinder machines fixes an anodized aluminum rolls on central axis, measures the required width and adjusts the knife holder to target position through a rocking handle. Start the power, the central axis drive the hot stamping paper to rotate, then press the handle on knife holder until the cutting process is completed. This type of cutting machine has advantages of low cost, simple operation, suitable for sporadic cutting needs and rolls with small diameter. However, the flatness of end surface and cutting accuracy are relative poor. It's difficult to meet the production requirements of automation hot stamping machines, gradually being eliminated by the market.

Fully automatic hot stamping slitting and rewinding machine

The automatic hot stamping foil slitting equipment is proper for the cutting requirements of large roll diameter and mass production. cutting speed can reach 500 meters. It can slit various widths (minimum width 25mm) of hot stamping paper rolls as need at one time, greatly improve production efficiency. The unwinding adopts a 3 "and 6" shaftless structure, and the unwinding racks on both right and left can move independently horizontally to adjust unwinding width. The unwinding rack can also be equipped with a hydraulic lifting mechanism to meet automatic winding requirement. The control system includes unwinding tension control, meter counting detection, roll diameter calculation and web guiding control system.

 

Components of Hot Stamping Foil Roll Cutting Machine

Die-Cutting Unit
This unit contains the die or blade that cuts the foil into the desired shape or pattern. The dies are typically made of steel and can be custom-designed for specific projects.

 

Heating Element
The heating element is responsible for generating the heat necessary to activate the adhesive layer on the foil. It is usually an electrically powered device that can be controlled to maintain the correct temperature.

 

Anvil
The anvil is the flat metal plate that supports the material being stamped. It must be smooth and flat to ensure that the transferred foil design is clear and undistorted.

Pressure Mechanism

This mechanism applies the necessary force to press the heated foil against the material, ensuring that the adhesive layer bonds effectively with the surface. It can include hydraulic, pneumatic, or mechanical press systems.

Conveyor System

The conveyor system moves the material through the machine, aligning it with the die-cutting unit and pressure mechanism. It ensures that the substrate passes under the heating element and pressure rollers at a consistent and controlled speed.

Foil Feed System

This system supplies the foil to the die-cutting unit. It can be a simple roll feeder or a more complex setup that includes registration marks and alignment devices to ensure precise foil placement.

Control Panel

The control panel is where the operator sets up and monitors the hot stamping process. It may include digital displays, touch screens, and programmable settings for temperature, pressure, and speed.

 

 
Hot Stamping Foil Roll Cutting Machine Features
 
01/

Good effect
The hot stamping foil rolling and cutting machine can achieve high-quality hot stamping effects. The metal foil is firmly bonded to the surface of the printed matter, is not easy to fall off, and has good durability.

02/

Wide range of applications
The hot stamping foil rolling and cutting machine is suitable for printed materials of various materials, such as paper, plastic, leather, etc., and can achieve a variety of different hot stamping effects.

03/

Easy to operate
The operation of the hot stamping foil rolling and cutting machine is relatively simple, and only requires some basic adjustments and controls to complete the hot stamping process.

04/

High productivity
The hot stamping foil rolling and cutting machine has efficient production capacity and can realize large-volume hot stamping processing and improve production efficiency.

 

How to Choose Hot Stamping Foil Roll Cutting Machine

Model
Choose the model according to your needs. The hot stamping foil roll cutting machine is divided into two types: plane type and transfer type. If you need to stamp flat items, such as envelopes, business cards, etc., choose a flat stamping machine; if you need to stamp curved items, such as wine bottles, water glasses, etc., choose a transfer stamping machine.

 

Specifications
Choose specifications according to the width, usually there are hot stamping foil roll cutting machine with different specifications such as 10cm, 18cm, and 25cm.

Power

The higher the power, the faster the stamping speed. Choose the appropriate power according to your needs.

Control system

Modern hot stamping foil roll cutting machine are equipped with computer control systems, which can control parameters such as temperature and time more conveniently, and improve the accuracy and stability of hot stamping.

Brand and price

Choose a reputable brand to ensure the quality of the equipment and after-sales service. Choose equipment with an appropriate price according to your own economic situation.

 

Process Of Hot Stamping Foil Roll Cutting Machine

 

Computer
The first thing you have to do is finalize the design. You may work with a graphic artist or a logo designer to create your custom design or company logo. Either way, you need a computer to check your options. Alternatively, you can install graphic design software to design it yourself.

Metal Dies
Dies are what you use to bond the foil to the surface of your chosen material. It's the "stamp" of the foil stamping process. You may use cost-effective dies made from magnesium, for low-volume jobs, but tougher dies, like copper and brass, are ideal for commercial or high-volume production.

Die-Cutting Machine
A die-cutting machine's job is to etch your custom design or company logo onto your chosen metal die. Die-cutting machines and hot foil stamping machines are often built together for ease of use.

Foils
Foils are the materials you emboss on the surface of your products. You may choose metallic foils for timeless silver, gold, or copper design. You may also opt for holographic foils for iridescent design or pearl foils for something subtler. You further have the option of using pigment foils for a solid look.

Foiling Machine
Everything boils down to the efficiency of your machine. Typical options include clamshell presses, straight stamp presses, and roll presses. Clamshell presses are manual machines used for low-volume jobs whereas the other two types are automated machines for commercial use.

 

How to Maintain Hot Stamping Foil Roll Cutting Machine

 

 

Clean your machine regularly

 

It's inevitable that the hot foil machine will be affected by its environment, especially dust and debris that could end up in the machine. One way to ensure that the hot foil machine is maintained well is to stick to a schedule of regular cleaning. Wipe it down and make sure that any dust and debris is removed.

 

Ensure that the machine is properly lubricated

This will keep all the working parts in order and guarantee that you're getting the most out of your hot foil machine every time you use it. Make sure you clear up any old lubrication stains as part of the process.

 

Check the tightness of the screws in the machin

These will need to be tight-but not too tight-to ensure that you're getting the desired results from your hot foil printing. Where the screws are too tight this can result in slippage.

 

 

Our Factory
 

We are the only and best Chinese manufacturer who is devoted to producing slitter rewinder for hot stamping foils and cold foils. Our foil slitter rewinder has been exported to world top hot stamping foil manufacturers and converters, as like from: Germany, UK, Italy, France, Spain, Portugal, Holland, Switzerland, Poland, Russia, Israel, Iran, UAE, USA, Canada, Brazil, Argentina, Chile, Mexico, Colombia, Thailand, India, Indonesia, Algeria etc. Based on our plenty production experiences and feedback from customers' machine operators, our hot stamping foil slitter rewinders are optimized to cut perfect foil rolls.

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FAQ

 

Q: What can you do with a hot foil stamping machine?

A: Hot foil stamp printing can bring all kinds of materials to life. You can create fancy words on boxes, invitations, letters, book pages, and more. You can stamp leather and many other materials. These machines are different from printers because they stamp heated foil onto the material, and it is shiny and elegant.

Q: How do you cut foil easily?

A: Many Slice® tools are suitable for cutting copper foil. You can decide which one is best based on your application, the amount of space you have to work in, whether you're making straight or curved cuts, and the amount of precision required.

Q: Why is foil so expensive now?

A: Why is aluminum foil so expensive now? There are three different reasons: inflation, interest rate increases, and rising and then declining energy costs. As a result, this has created an aluminum shortage.

Q: Why is the price of foil so high?

A: If the supply is low and demand is high, the price of aluminum ingots will increase, which will eventually lead to an increase in the price of aluminum foil. Additionally, fluctuations in the cost of other raw materials such as copper, zinc, and iron can also influence the price of aluminum foil.

Q: What is a foil cutter?

A: A wine foil cutter is a tool to remove the protective foil around the spout of wine bottles, which is made of plastic, poly-laminate, aluminum, or tin. The wine foil cutter cuts into the foil to remove it.

Q: Is hot stamping expensive?

A: Hot-stamping Details: Starting from $0.40-0.80 per impression* (depending on the size of the bag or box) Minimum order is 1000 pcs (500 per SKU) One-time Plate charge starting from $85, depending on plate size.

Q: What is the difference between hot stamping and foiling?

A: With hot stamping, whether you are making one part or a million, you first need to make a stamping die. With cold foil printing, there is no need for a die, and thanks to variable data capabilities, a part decorator could have a production run of a million parts, each one marked differently.Torn between Foil Stamping & Embossing Options? Embossing a label produces a more 3D effect with a raised surface giving it a textured feel. Foil stamping does not produce the same 3D effect, but the bright foils give an illusion of depth.

Q: Is foil stamping the same as hot stamping?

A: Hot foil stamping works great for precise applications and defined patterns in small areas. Cold foil, on the other hand, is the preferred technique for large areas, such as moderate or full coverage of folding cartons.

Q: Is foil stamping expensive?

A: Like letterpress printing, foil stamping requires special foil presses and custom dies that are generally expensive to make. The minimum cost for a custom foil die can range from $100-$300, depending on the size of your finished piece. This is in addition to the cost of paper and set-up fees.While the supply chain will eventually improve, the supply of seal foil liners and aluminum foil cap liners is only going to get worse in 2022 due to a global aluminum shortage.

Q: Why is there a shortage of foil?

A: Aluminum productionand demand was shifted with the beginning of the pandemic and country wide lockdowns. While the average consumer previously purchased beverages in restaurants and breweries, they were now seeking out solely canned drinks to keep at home.

Q: How does a foil machine work?

A: The hot foil stamping process uses pressure and heat to apply metallic foil and print to materials such as card stock, paper, and plastics. This method is used to create a range of textures such as glossy, matte, metallic, and holographic.

Q: What are the limitations of hot stamping?

A: Another key consideration is the choice of material for the die that presses the stamping foil. Metals like brass, copper, magnesium, and steel are commonly used. Magnesium dies are easiest and least expensive to make but are less durable.

Q: How does a hot foil stamping machine work?

A: These machines are simple to set up and parts are widely available. Round-flat hot foil stamping machines use rotating cylinders instead of flat counter-plates. Horizontal pressure is applied across the cylinder, pressing the foil into the medium and transferring the design. This type of machine is best for small jobs.Papers:100-130 degree Celsius 1s / Soft plastic: 80-100 degree Celsius. Hard plastic:120-130 degree Celsius / PVC:100-120 degree Celsius 1-1.5s. Leather: 100-130 degree Celsius 1s / Synthetic leather:160-180 degree Celsius.

Q: What is the temperature range for hot working?

A: The exact sequence and temperatures of forming operations not only help generate desired shapes but also impart particular physical and chemical properties of the semifinished product. Prior to hot forming, semifinished shapes must be heated to rolling temperatures of about 1000 to 1200°C in a reheat furnace.

Q: What is the difference between hot foil stamping and embossing?

A: Torn between Foil Stamping & Embossing Options? Embossing a label produces a more 3D effect with a raised surface giving it a textured feel. Foil stamping does not produce the same 3D effect, but the bright foils give an illusion of depth.With hot stamping, whether you are making one part or a million, you first need to make a stamping die. With cold foil printing, there is no need for a die, and thanks to variable data capabilities, a part decorator could have a production run of a million parts, each one marked differently.

Q: What is a stamping machine called?

A: A stamping press is a metalworking machine tool used to shape or cut metal by deforming it with a die. In simple terms, a stamping press is the modern day equivalent of a hammer and anvil. The difference is that a stamping press uses precision-made male and female dies to dictate the shape of the final product.This technique involves heating the material until it becomes malleable to form the required part. Unlike cold metal stamping, the resulting part has less dimensional accuracy, although it allows more deformation of the part thanks to its high temperature.

Q: How fast is a stamping machine?

A: In the electronic, fastener and lamination industries, 500 to 1200 strokes/min. are common speeds. Many consider these processes to be high-speed stamping operations. Large automotive or agricultural dies operating at 60 to 80 strokes/min.

Q: What type of stamping is used for hot foil?

A: Foundry type, also called Hot Stamp Type and Monotype is standard foil stamping type. It is a cast metal composite containing lead, tin, and antimony. The lead factor makes this type the softest of the three, thus prone to early wear and flattening of letters, especially with hard substrate.

Q: Can you hot foil stamp on metal?

A: Another advantage of hot stamping is that it adapts to plastic, glass, metal and wood. The transfer of a metal foil can also be done on a coated object without creating any problem to the coating. Hot stamping can be combined with other printing techniques such as screen printing and pad printing.Like letterpress printing, foil stamping requires special foil presses and custom dies that are generally expensive to make. The minimum cost for a custom foil die can range from $100-$300, depending on the size of your finished piece. This is in addition to the cost of paper and set-up fees.

Q: Is hot foil stamping waterproof?

A: As you can see black vinyl is going into the machine being printed with the gold foil, cut with the circle cutter and also being laminated with gloss clear polyester. This ensures the finished label is waterproof and weatherproof and ok for outdoor use.

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